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Welcome to your AILU e-Newsletter
May 2010Issue No 22
Welcome
Neil Ball - President of Directed Light Inc of San Jose, USA

Light at the end of the tunnel?

I have had the privilege to be involved with lasers and manufacturing for 27 years now and cannot remember a harder and more difficult time then 2008 & 2009 provided for the entire global manufacturing community. It was diversity, hoarding cash and running lean that were (and still are) the keys to surviving the unprecedented turbulence of this time.

With that said I still believe the capital equipment market will remain stagnant in North America for two reasons. Number one a huge surplus of used/nearly new equipment available at what seems like weekly auctions from Michigan to California of foreclosed businesses. Number two the financial industry and banks were quick to take the tax payer bailout money but have been more than stingy when it comes to loaning money to small business.

On the positive side contract manufacturing for Directed Light Inc. and other small shops seem to do well during capital equipment droughts. What I have learned from this event is that the small companies are the backbone of rebuilding any economy. What we have witnessed during this recession is that it is the big corporations that have failed to survive due to is management and greed. The small nimble entrepreneurs will continue to lead us out of this downturn.

Neil Ball
E: neil.ball@directedlight.com

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13 May 2010
High Beam Quality – Low Operating Costs
Trumpf has expanded its TruDiode Series. These diode lasers are now available with output power of 800, 1000, 2000 and 3000 watts for welding, brazing, hardening and heat treatment

13 May 2010
Air Liquide’s new LASAL range of laser gases to support MACH 2010 exhibitors

6 May 2010
Best New Product Award Winner
For more than two decades, the Design News Awards Program has recognized engineering innovation and creativity in product design. This year, Aerotech is honored to accept a Design News Golden Mousetrap Award in the Motion Control and Automation category for the ANT130-XY, a dual-axis nanopositioner in our ANT-series line of nanoMotion Technology products.

30 April 2010
Laser Marking Painted Stainless Steel Bottles Using Synrad CO2 Lasers
Stainless steel water bottles are growing in popularity due to environmental and health concerns about certain chemicals in plastic bottles

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Magazine Articles

The articles below are from the Spring 2010 Issue of the AILU Magazine

Case study: a failing laser mark

When cutting or marking with lasers, it is tempting to think that the beam simply removes or oxidises a portion of the material in question. However, the effect that a laser beam has on a material can be quite complex, sometimes giving rise to unexpected deleterious long term effects. By using surface chemical analysis and depth profiling techniques, it is possible to determine the composition changes that the beam has caused, both at the surface and in regions hidden from sight beneath the surface and thereby avoid expensive reworking.

The example of surface analysis and depth profiling described in this paper relates to laser marking. It was carried out at Loughborough Surface Analysis Ltd for a customer in the aerospace industry.

The solution established was the opposite of what the customer had, in fact, been trying. When faced with a laser mark that would not adhere, they had turned up the power of the laser and increased the duration of exposure in an attempt to burn an adherent mark in the surface of the metal. The answer was to do the opposite, reduce the power of the laser, producing a slightly lesser contrasting laser mark, but one that remained adherent.

Mike Petty - Loughborough Surface Analysis Ltd.

IMAGE: The laser-marked “E” from a “CE” mark on a stainless steel product shows spalling. The square areas within the dark mark are where analysis was carried out. The irregular areas of bright contrast are where the laser mark has spalled off. Courtesy - Loughborough Surface Analysis Ltd

AILU members can log in to the AILU web site and download this article free of charge. Otherwise click here to order a copy’


The coronary stent: current requirements and future needs

Coronary Artery Disease (CAD), is the result of atherosclerosis, an age-related cardiovascular disorder in which fatty materials such as cholesterol builds up in the arterial wall. This eventually causes a blockage of the coronary artery that supplies blood to the heart causing angina or myocardial infarction (commonly known as a heart attack). As such, CAD is the leading cause of mortality in developed nations and accounts for over 100,000 deaths annually in the UK alone. Alongside medical therapy, coronary intervention in the form of a coronary stent implant in conjunction with balloon angioplasty, has become a less invasive and highly effective treatment for CAD.

The first line treatment of CAD is drug therapy. Should the drug therapy be insufficient to manage the condition, one of the next choices of treatments is to insert a catheter with a deflated balloon mounted at its tip; the balloon is inflated to open up the narrowed artery. The problem with this procedure is that when the balloon is later deflated and removed the blood vessel tends to recoil elastically, causing re-narrowing of the artery. It is primarily to overcome this problem that a coronary stent is used, as illustrated in the figure.

The long-term presence of a coronary stent will inevitably affect the constriction and dilation of blood vessels and for this reason biodegradable stents made from polymer or metal (such as iron or magnesium) that dissolve over time have been trialled. Modification of the surface of bare-metal stents in order to eliminate the need of any coatings is a promising economic approach for improving stent biocompatibility. Other promising developments include more specific and customised stents, such as diseasespecific stents for diabetic patients and lesion-specific stents for bifurcations. In situ customised stents that are designed so that the clinician to choose the ideal sized stent at the bedside depending on the result of the angiography have also been considered. Finally, stents can also be used as tools for drug delivery. It seems that the biocompatibility of coronary stents remains a fertile field for novel innovations.

Dr Tao Wang - School of Biomedicine, University of Manchester

IMAGE: The process of coronary stent insertion

AILU members can log in to the AILU web site and download this article free of charge. Otherwise click here to order a copy’

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Forthcoming Events
Tools for the 21st Century - Recent developments in laser sources and systems for manufacturing Tools for the 21st Century - Recent developments in laser sources and systems for manufacturing

19 May 2010
Tools for the 21st Century - Recent developments in laser sources and systems for manufacturing
Concentrating on the many exciting developments that have occurred within the last two years, this workshop addresses technological developments in industrial-grade laser sources and systems. The importance of these developments will be illustrated in terms of new or improved real manufacturing processes and particular focus will be placed on what are termed the 21st century challenges in manufacturing: including power generation; transport with reduced CO2 impact; improved healthcare and quality of life, security and communications; high added value, flexible manufacturing.


MACH2010

7 June 2010
MACH2010
MACH 2010 is the place to be if you want to see the latest in manufacturing technologies. Be it metal cutting, metal forming or associated technologies, services and equipment - MACH 2010 has it all. Visit the AILU and the Photonics and Plastic Electronics KTN at stand 4448.


LASYS 2010

8-10 June 2010
LASYS 2010
Lasys is the trade fair for system solutions in laser material processing which spans the areas of both materials and industry. With this unique direction, Lasys clearly differs from other laser technology trade fairs and is creating a unique window for the display of metallic and non-metallic material processing.


16th Annual General Meeting of the Association 16th Annual General Meeting of the Association

10 June 2010
16th Annual General Meeting of the Association
This is the 16th Annual General Meeting of the Association of Laser Users


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Most Gorgeous Part

This beautiful and unique trophy was manufactured as an award presented at the Rapid Manufacturing International Conference held in Loughborough.  The trophy, designed by  Lionel Dean of FutureFactories was built by 3T RPD Ltd of Newbury using their Direct Metal Laser Sintering (DMLS) technology in Cobalt Chrome material, which was then given a highly polished finish using a Micro Machining Process (MMP).
Courtesy - 3T RPD Ltd.

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Special Interest Groups

Check out the activities of each of our special laser user groups within the Association. Our Special Interest Groups are where like-minded members can get together to discuss recent developments in their field.

Job Shop Group
Subcontract laser-based engineering companies form this group. For more details about their activities, see here.

 
 Market Development Group
The successful launch of the Design for Laser Manufacture site took place in September 2007, see here. To add your own information, images and videos please contact us.


Medical Group
The Medical Group was launched in 2007. To join the group and influence its development, please contact the AILU Office. For more details see here.

 
 Micro:Nano Group
The Micro:Nano Group activities were launched at the 10th Microprocessing workshop in June 2008. For more details see here.


Products & Process Innovation

The aim of the Products and Process Innovation Group is to provide a focus for universities and other organisations involved in laser and/or laser materials processing development and/or research, to identify their common needs and create the possibility of joint initiatives and activities with industrial laser users. For more details see here.

For developers and end users of Additive Layer Manufacturing helping to develop the technology and provide networking opportunities and information about funding sources and competitions

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The Association

The Association of Laser Users (AILU) was established in 1995 as an independent, non-profit making organisation run by and for laser users involved in activities such as manufacturing, healthcare, academic and industrial research; as well as suppliers of laser-related products and services.

The aims and objectives of the Association are set out in its Memorandum and Articles of Association. They include the fostering of co-operation and collaboration and the dissemination of information, experience and expertise relating to industrial laser technology, laser materials processing; its applications and related technologies.

AILU has been a partner in the Photonics Knowledge Transfer Network, leading development in high power lasers. Contact the AILU Office for more information about the PPE KTN.

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Contact us

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AILU
Oxford House,
100 Ock Street
Abingdon
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OX14 5DH
United Kingdom
info@ailu.org.uk
www.ailu.org.uk

 

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Directed Light Inc.
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GSI Group Ltd
Leading international specialist in the development manufacture and deployment of lasers for cutting, welding, drilling and product identification.
Laser Micromachining Limited
Provider of high quality laser manufacturing services in all materials, ranging from simple trials through to batch production.
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